SOFTWARE VERSION 1.15WWW.PRG.COMBEST BOY 4000® SPOT LUMINAIREUSER MANUAL
2 BEST BOY 4000® SPOT LUMINAIRE USER MANUALCustomer ServiceFor technical assistance, contact the PRG International Service Center or contact your near
92 BEST BOY 4000® SPOT LUMINAIRE USER MANUALNotes
Best Boy 4000® Spot Luminaire User ManualVersion as of: November 6, 2012PRG part number: 02.9816.0001.11
Production Resource Group, LLCDallas Office8617 Ambassador Row, Suite 120Dallas, Texas 75247www.prg.com
1.DESCRIPTIONThis chapter contains an overview of luminaire features and components.+FEATURES+ COMPONENTS
4 BEST BOY 4000® SPOT LUMINAIRE USER MANUALFEATURESOverviewThe Best Boy 4000 Spot Luminaire is a precision-engineered, automated fixture with optics o
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 5COMPONENTSIncluded ItemsThe following illustration shows all items included with the luminaire:Figure 1-1:
6 BEST BOY 4000® SPOT LUMINAIRE USER MANUALMajor Components and ControlsThe following illustration shows the external luminaire components and control
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 7Designer Color Wheel Standard ConfigurationThe following drawing shows the standard Designer Color Wheel co
8 BEST BOY 4000® SPOT LUMINAIRE USER MANUALGobo Wheel Standard ConfigurationsThe following drawings show the standard Gobo Wheel configurations.Figure
2.INSTALLATIONThis chapter contains instructions for installing the luminaire. It includes instructions for connecting power and data, along with inst
10 BEST BOY 4000® SPOT LUMINAIRE USER MANUALPOWER AND DATA CABLING REQUIREMENTSPowerThe Best Boy 4000 Spot Luminaire requires standard AC power distri
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 11The XLR 5-pin connectors should be wired as follows:Note: Refer to the USITT Recommended Practice for DMX
AutoPar®, Bad Boy®, Best Boy 4000®, PRG Series 400®, MBOX®, MBOX Extreme®, OHM™, V476®, V676®, Virtuoso®, Virtuoso® DX, Virtuoso® DX2, and VL6C+™ are
12 BEST BOY 4000® SPOT LUMINAIRE USER MANUALDMX512 Male Termination ConnectorA male XLR DMX512 termination connector is required at the last luminaire
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 13INSTALLATION PROCEDURESUnpacking and Attaching Hanging BracketsThe Best Boy 4000 Spot Luminaire can be hun
14 BEST BOY 4000® SPOT LUMINAIRE USER MANUALStep 3. Install Hanging Brackets as follows:a. Choose orientation. Brackets may be attached in one of four
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 15Standard HangWARNING: The luminaire is heavy. Use caution when lifting.WARNING: Two safety cables and at
16 BEST BOY 4000® SPOT LUMINAIRE USER MANUALStep 4. Secure in place by tightening Truss Hook wing bolts (Figure 2-6). Ensure that luminaire is fully s
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 17Vertical "Yoke Out" HangThe Best Boy 4000 Spot Luminaire can be hung in a vertical position, if
18 BEST BOY 4000® SPOT LUMINAIRE USER MANUALStep 3. Roll case to mounting location as required (Figure 2-8).Step 4. Using two people, carefully lift l
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 19Standing PositionThe Best Boy 4000 Spot Luminaire can also be used in a standing position. Be sure that th
20 BEST BOY 4000® SPOT LUMINAIRE USER MANUALLight ShieldThe Light Shield can be used to block light spill which may occur at some zoom angles. To use
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 21Connecting Power and DataThe Best Boy 4000 Spot Luminaire may be controlled by DMX512 or Ethernet. The con
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL IFOREWORDCompliance NoticeThis device complies with Part 15 of the FCC rules. Operation is subject to the fo
22 BEST BOY 4000® SPOT LUMINAIRE USER MANUALTo connect power and data:Step 1. Connect data cable (DMX512 or Ethernet) from console to appropriate inpu
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 23POWER UP AND BASIC SETUP PROCEDURESPowering Up the LuminaireWhen AC power is applied, the luminaire will b
24 BEST BOY 4000® SPOT LUMINAIRE USER MANUALComm LED OperationThe Comm LED - located on the upper enclosure connector panel - indicates system control
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 25Setting a Starting AddressThe method for setting a DMX starting address is the same whether the luminaire
26 BEST BOY 4000® SPOT LUMINAIRE USER MANUALEthernet (Art-Net) CommThe starting address for Ethernet (Art-Net) systems can be set from the HOME screen
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 27Starting the LampThe lamp can be started (turned on) via console command or at the luminaire itself using
28 BEST BOY 4000® SPOT LUMINAIRE USER MANUALConfiguring Comm Loss SettingThe Communication screen includes a "Comm Loss" setting. This setti
3.OPERATIONThis chapter contains instructions for using the menu system and controlling the luminaire by DMX512.+MENU SYSTEM+ DMX512 OPERATION
30 BEST BOY 4000® SPOT LUMINAIRE USER MANUALMENU SYSTEMUsing the Menu TouchscreenThe menu system is a set of software screens used to configure, addre
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 31Menu System OverviewThe menu system consists of a hierarchy of menu levels. Sub-menus, options, and alpha/
II BEST BOY 4000® SPOT LUMINAIRE USER MANUALWARNING: INSTRUCTIONS FOR PROTECTION AGAINST INJURY TO PERSONS1) Exterior surfaces of the luminaire will b
32 BEST BOY 4000® SPOT LUMINAIRE USER MANUALHome ScreenThe Home screen consists of several sections (referred to as "panels") which provide
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 33Lamp Screen + Start/Douse - displays current lamp status and power setting. Press START/DOUSE to bring up
34 BEST BOY 4000® SPOT LUMINAIRE USER MANUALPan/Tilt Screen + Invert Pan / Invert Tilt - displays current invert settings. Press to bring up Invert Y
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 35Information Screen + Fixture Hours - displays total number of hours that the fixture has been operated.
36 BEST BOY 4000® SPOT LUMINAIRE USER MANUALTest Sub-Menu ScreensDisable Screen - Specifies mechanisms to be excluded from tests.Moiré Gobos Screen -
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 37DMX512 OPERATIONDMX Channel MappingTable 3-1: Best Boy DMX Channel MappingChannel Function Description 8-B
38 BEST BOY 4000® SPOT LUMINAIRE USER MANUALCounter-Clockwise129-255Slow 129Fast 2559 COLOR MIX CONTROL Sets color mix control mode home: 0Continuous
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 39Slow 50Fast 25513 GOBO 1 Rotating Gobo 1 Choice / Modifier home: 0 0Discrete Choice0-64 0-16383Open 0-9 0-
40 BEST BOY 4000® SPOT LUMINAIRE USER MANUAL16 Gobo 1 Index Fine Gobo 1 Index fine adjustment home: 017 GOBO 2 Rotating Gobo 2 Choice / Modifier home:
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 4121 EFFECT Effect control home: 146Discrete Choice0-63Gag 3 (Oblong) 0-35Gag 2 (Extruder) 36-71Gag 1 (4-Fa
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL IIINotes de sécuritéAvant de procéder à l’installation des produits décrits dans ce guide et de les mettre e
42 BEST BOY 4000® SPOT LUMINAIRE USER MANUALMedium Random 103-106Fast Random 107-109Speed110-255Slow 110Fast 25530 MACRO Macro Control home: 0None 0Ma
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 4336 CONTROL Control Channels home: 0Idle 0All values must be held for a minimum of 3 seconds to take effect
44 BEST BOY 4000® SPOT LUMINAIRE USER MANUALSpecial NotesMacrosThe Best Boy 4000 Luminaire offers 27 pre-defined sequences, called Macros, which allow
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 45FramingThe Framing channels are optional, as controlled by the "Enable Shutters" menu selection.
46 BEST BOY 4000® SPOT LUMINAIRE USER MANUALTiming ChannelsChannel FunctionsTiming channel control improves the timed moves of certain groups of param
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 47Table 3-3: Timing Channels % Value DMX = Seconds0Full Speed10.220.413 0.640.825 161.271.438 1.691.8410 211
48 BEST BOY 4000® SPOT LUMINAIRE USER MANUAL41 105 31106 3242 107 32108 32109 3343 110 33111 3444 112 34113 34114 3545 115 35116 3646 117 36118 36119
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 49211 15083 212 150213 16084 214 160215 160216 17085 217 170218 18086 219 180220 180221 19087 222 190223 200
50 BEST BOY 4000® SPOT LUMINAIRE USER MANUALGobo Set Zero PositionThe Gobo Set Zero command allows adjustment of the gobo wheel’s home position. When
4.TROUBLESHOOTING AND MAINTENANCEThis chapter provides a basic troubleshooting guide, along with procedures for testing, proper handling, and routine
IV BEST BOY 4000® SPOT LUMINAIRE USER MANUALRevision HistoryThis manual has been revised as follows:Version Release Date NotesBASIC April 16, 2012 Sof
52 BEST BOY 4000® SPOT LUMINAIRE USER MANUALTROUBLESHOOTINGTroubleshooting GuideThe following table provides a list of common start-up problems and po
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 53ErrorsStatus IndicationsThe STATUS panel at the Home screen will report overall luminaire conditions as fo
54 BEST BOY 4000® SPOT LUMINAIRE USER MANUALMechanism Errors Errors will be shown after the mechanism code, for example: PAN:Comm Error.Other ErrorsEr
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 55Gobo out of zero rangeWhen zeroing gobo wheels, the wheel is too far away from zero to set the positionMov
56 BEST BOY 4000® SPOT LUMINAIRE USER MANUALTESTINGTest ScreenThe Test menu provides options for using the luminaire’s self-test features. + Recalibr
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 57Test Sub-Menu ScreensDisable Screen - Specifies mechanisms to be excluded from tests.Moiré Gobos Screen -
58 BEST BOY 4000® SPOT LUMINAIRE USER MANUALMechanical TestsThe Mechanical Tests menu provides a method for exercising all luminaire mechanisms indivi
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 59Group TestsThe Group Test menu allows multiple Best Boy 4000 Luminaires to be run through a configurable t
60 BEST BOY 4000® SPOT LUMINAIRE USER MANUALSOFTWARE UPDATESoftware Update Using LumLoader ApplicationIntroductionThe LumLoader application allows you
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 61Troubleshooting + If the LumLoader application does not start up, make sure the Java library is installed
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL VTABLE OF CONTENTSIntroductionAbout This Manual...
62 BEST BOY 4000® SPOT LUMINAIRE USER MANUALEQUIPMENT HANDLINGProper Lamp Servicing and OperationServicing + When handling a lamp, hold it by the cer
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 63ROUTINE MAINTENANCEReplacing the LampParts:71.2528.0700 / 2.3749A-02 1 EA LAMP, 700 W SHORT ARC, PHILIPS M
64 BEST BOY 4000® SPOT LUMINAIRE USER MANUALCAUTION: Wear cotton gloves or finger cots while servicing lamp. Touching the lamp glass with bare finger
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 65Adjusting the LampAfter a new lamp is installed, it will be necessary to align the lamp in order to center
66 BEST BOY 4000® SPOT LUMINAIRE USER MANUALRemoving Head CoversTo access some interior head components, one or both of the Head Covers may need to be
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 67Cleaning the Intake FiltersThe filters should be cleaned or replaced when they become dirty. The frequency
68 BEST BOY 4000® SPOT LUMINAIRE USER MANUALCleaning the Luminaire ExteriorTools:Lint-free clothWindow cleanerVacuum cleaner with brush nozzle or comp
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 69Cleaning the LensesTools:(2) Micro Fiber cloths (06.6085.0001.0)OptiMax™ Ultra Pure Cleaning Solution (06.
70 BEST BOY 4000® SPOT LUMINAIRE USER MANUALStep 3. At menu TEST screen, press "Clean Lenses." The Cleaning Lenses screen will open.Step 4.
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 71CAUTION: Be extremely careful when removing Retaining Ring and Front Glass in next step. The glass can be
VI BEST BOY 4000® SPOT LUMINAIRE USER MANUALConfiguration Screen...
72 BEST BOY 4000® SPOT LUMINAIRE USER MANUALCleaning Gobo, Color, and Effect WheelsTools:Micro Fiber cloth (06.6085.0001.0)OptiMax™ Ultra Pure Cleanin
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 73Replacing a Gobo in Gobo Wheel 1Due to the complex gear alignment, it is best to remove ALL gobos from the
74 BEST BOY 4000® SPOT LUMINAIRE USER MANUALStep 4. Re-install all gobos (making changes as necessary) by doing the following:a. Rotate gobo wheel so
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 75Replacing a Gobo in Gobo Wheel 2Due to the complex gear alignment, it is best to remove ALL gobos from the
76 BEST BOY 4000® SPOT LUMINAIRE USER MANUALStep 4. Re-install all gobos (making changes as necessary) by doing the following:a. Rotate gobo wheel so
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 77Replacing a Designer Color FilterParts:Designer Color Filter(s), as required. (Refer to "Designer Col
78 BEST BOY 4000® SPOT LUMINAIRE USER MANUALStep 5. Noting proper orientation of carrier, insert new designer color filter into position and push unti
A. TECHNICAL SPECIFICATIONS+ BEST BOY 4000 SPOT LUMINAIRE+ BEST BOY ROAD CASE+ PHOTOMETRIC DATA
80 BEST BOY 4000® SPOT LUMINAIRE USER MANUALBest Boy 4000 Spot LuminaireSOURCE: MSR 700SA lampOUTPUT: 20,000 lumensINPUT CURRENT: Minimum 90V, Maxim
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 8126.8"(681 mm)(711 mm)28"16.75"(425 mm)(290 mm)11.4"35.16"(893 mm)(991 mm)39.0&quo
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 1INTRODUCTIONAbout This ManualThis manual provides necessary information regarding product safety, installat
82 BEST BOY 4000® SPOT LUMINAIRE USER MANUALBest Boy Road CaseEMPTY WEIGHT: 171 lbs (77.56 kg)LOADED WEIGHT: 389 lbs (176.45 kg)52"(1321 mm)(533
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 83Photometric DataNarrow Field of ViewIris Full Open 9º Full Angle 19,100 Field Lumens Throw Dist. (Ft) 20 3
84 BEST BOY 4000® SPOT LUMINAIRE USER MANUALMedium Field of ViewIris Full Open 38º Full Angle 19,100 Field Lumens Throw Dist. (Ft) 20 30 50 75 100 Bea
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 85Wide Field of ViewIris Full Open 66º Full Angle 19,500 Field Lumens Throw Dist. (Ft) 20 30 50 75 100 Beam
86 BEST BOY 4000® SPOT LUMINAIRE USER MANUALNotes
B. GLOSSARYThis glossary provides useful terms associated with operating Best Boy 4000 Spot Luminaires.
88 BEST BOY 4000® SPOT LUMINAIRE USER MANUALGlossary of TermsAddressA numerical "name" given to a device on a DMX512 line indicating which o
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 89Fixture OrientationBased on the direction the pigtail points as it exits the fixture.Flipped FocusWhen one
90 BEST BOY 4000® SPOT LUMINAIRE USER MANUALParameterAn individual controllable aspect of a luminaire: pan, tilt, color, etc. Also known as "Attr
BEST BOY 4000® SPOT LUMINAIRE USER MANUAL 918-Bit DMXThe universally accepted lighting control protocol in the entertainment industry. A console uses
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