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96 BEST BOY 4000
®
SPOT LUMINAIRE FIELD SERVICE MANUAL
OVERVIEW
About this IPB
The Illustrated Parts Breakdown is intended for use with Field Service of the luminaire. The items identified here
match the spares assemblies which are supplied with the Best Boy Spares Kit, along with basic components such as
Covers and Mounting Brackets. This IPB is not a complete shop-level breakdown.
The Best Boy Spares Kit includes the following items:
28.9816.2000 / 2.3749A-P00
* For more information about Wheel Stack Road Case, refer to "Wheel Stack Road Case Instructions" on page 23.
PRG P/N TEAM Ecode Qty Each Description
20.9816.1229 2.3749A-P05 1 CASE, WHEEL STACK *
21.9816.0200 2.3749A-P01 1 ASSY, WHEEL STACK
21.9816.0718 2.3749A-P70 1 ASSY, PAN DRIVE MECHANISM
21.9816.0719 2.3749A-P75 1 ASSY, TILT DRIVE MECHANISM
21.9816.0810 2.3749A-P10 1 ASSY, BALLAST, BEST BOY
21.9816.0811 2.3749A-P15 1 ASSY, INTERFACE/LVS, BEST BOY
23.9816.0568 2.37493-P7F 1 ASSY, MOTOR GAG WHEEL
23.9816.0569 2.37493-P7H 1 MOTOR ASSY, GAG INDEX (EXT SHAFT)
23.9816.0530.01 2.3749A-R25 1 MOTOR ASSY, ZOOM LENS GROUP 1
23.9816.0530.02 2.3749A-R30 1 MOTOR ASSY, ZOOM LENS GROUP 2
23.9816.0530.03 2.3749A-R35 1 MOTOR ASSY, ZOOM LENS GROUP 3
24.9812.0510 2.3749A-P40 3 PCB ASSY, ZOOM SENSOR
24.9816.0640 2.3749A-P50 1 PCB ASSY, HEAD MOTOR AND FAN DRIVER
24.9816.0765 2.3749A-P55 1 PCB ASSY, PAN/TILT DRIVE
25.9816.0996 2.3749A-P85 1 FAN ASSY, HEAD, 60mm BLOWER
25.9816.0988 2.3749A-P45 1 CABLE ASSY, GAG EOT SENSOR
25.9816.0994 2.3749A-P80 1 ASSY, LAMP PINCH FAN
25.9816.0981 2.3749A-P30 1 CABLE ASSY, TILT COT SENSOR, PCB
25.9816.0995 2.3749A-P95 1 ASSY, REAR HOUSING FAN
25.9816.0993 2.3749A-R01 1 CABLE ASSY, YOKE FAN
25.9816.0992 2.3749A-R05 1 CABLE ASSY, UE CHASSIS FAN
25.9816.0991 2.3749A-R10 1 CABLE ASSY, BALLAST HEATSINK FAN
28.9816.1301 2.3749A-T73 1 HARDWARE, BEST BOY, FIELD SERVICE
42.9816.0161 2.3749A-P90 1 REFLECTOR, BEST BOY, 40 LUNE
69.3180.0805.1 2.3749A-P35 1 IGNITOR, BEST BOY, WITH LABEL
71.2528.0700 2.3749A-02 1 LAMP, 700 W SHORT ARC, PHILIPS MSR700SA
- BEST BOY 4000 1
- SPOT LUMINAIRE 1
- FOREWORD 3
- II BAD BOY 4
- Notes de sécurité 5
- Revision History 6
- TABLE OF CONTENTS 7
- VI BAD BOY 8
- INTRODUCTION 9
- Customer Service 10
- DESCRIPTION 11
- COMPONENTS 12
- Head and Enclosure Components 13
- Yoke Components 14
- Pan-Side Yoke Leg 15
- 8 BEST BOY 4000 16
- About Moiré Gobos 17
- 10 BEST BOY 4000 18
- TESTING & TROUBLESHOOTING 19
- About This Section 20
- Test Screen 20
- Test Sub-Menu Screens 21
- Mechanical Tests 22
- Group Tests 23
- TROUBLESHOOTING 24
- Mechanism Errors 25
- Other Errors 26
- Basic Troubleshooting 27
- 20 BEST BOY 4000 28
- MAINTENANCE 29
- EQUIPMENT HANDLING 30
- Wheel Stack 31
- Assembly 31
- Wheel Stack Road Case 31
- ROUTINE MAINTENANCE 32
- Removing Aft Cover 33
- Removing Yoke Leg Covers 34
- Cleaning Intake Filters 36
- Cleaning Lenses 37
- DO NOT use window cleaner! 38
- Cleaning Luminaire Exterior 39
- REMOVE AND REPLACE PROCEDURES 41
- Adjusting Lamp 43
- 40 BEST BOY 4000 48
- Designer Color Filter 48
- Wheel Hub 48
- Step 6. Replace Head Cover 49
- Replacing Front Glass 50
- Replacing Light Shield 51
- Replacing Head Fan 53
- Replacing Lamp Pinch Fan 55
- Replacing Rear Housing Fan 57
- Replacing Head Controller PCB 59
- "A" 60
- CRITICAL! 60
- Replacing Wheel Stack 61
- 54 BEST BOY 4000 62
- Captive Screw 62
- Lens Group 1 62
- Replacing Gag EOT Sensor 63
- Replacing Gag Wheel Motor 64
- Replacing Gag Index Motor 65
- Replacing a Zoom Sensor 66
- Replacing a Zoom Lens Motor 69
- Replacing Reflector 73
- Replacing UV/IR Filter 76
- Replacing AR Glass 78
- Replacing Ignitor 80
- TOP VIEW - CABLE LAYOUT 82
- Replacing Upper Enclosure Fan 83
- Replacing Ballast 85
- HOT RELAY DETAIL 86
- Replacing Ballast Fan 87
- Replacing Yoke Fan 88
- Replacing Pan/Tilt Driver PCB 90
- Replacing Tilt COT Sensor 92
- Pan/Tilt Driver PCB 95
- Replacing Pan Drive Mechanism 97
- 90 BEST BOY 4000 98
- Setting Pan/Tilt Belt Tension 100
- 24-9816-0765 Yoke Driver 101
- 94 BEST BOY 4000 102
- ILLUSTRATED PARTS BREAKDOWN 103
- OVERVIEW 104
- Torque Chart 105
- PARTS BREAKDOWN 106
- Best Boy Spares Kit 108
- 102 BEST BOY 4000 110
- 104 BEST BOY 4000 112
- 106 BEST BOY 4000 114
- TECHNICAL SPECIFICATIONS 115
- Best Boy 4000 Spot Luminaire 116
- 110 BEST BOY 4000 118
- Dallas Office 120
- Dallas, Texas 75247 120
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