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SPOT LUMINAIRE FIELD SERVICE MANUAL V
TABLE OF CONTENTS
Introduction
About This Manual........................................................................................................................................................................ 1
Additional Documentation............................................................................................................................................................ 1
Customer Service......................................................................................................................................................................... 2
Chapter 1. Description
Components
Exterior Components.................................................................................................................................................................... 4
Head and Enclosure Components ............................................................................................................................................... 5
Yoke Components ........................................................................................................................................................................ 6
Designer Color Wheel Standard Configuration ............................................................................................................................ 8
Effect Wheel Standard Configuration ........................................................................................................................................... 8
Gobo Wheel Standard Configurations ......................................................................................................................................... 9
About Moiré Gobos............................................................................................................................................................... 9
Chapter 2. Testing & Troubleshooting
Tes t i ng
About This Section ..................................................................................................................................................................... 12
Test Screen................................................................................................................................................................................. 12
Mechanical Tests........................................................................................................................................................................ 14
Group Tests ................................................................................................................................................................................ 15
Troubleshooting
Errors .......................................................................................................................................................................................... 16
Status Indications................................................................................................................................................................ 16
Comm LED.......................................................................................................................................................................... 16
Basic Troubleshooting................................................................................................................................................................ 19
Chapter 3. Maintenance
Equipment Handling
Proper Lamp Servicing and Operation....................................................................................................................................... 22
Wheel Stack Road Case Instructions......................................................................................................................................... 23
Routine Maintenance
Removing Head Covers.............................................................................................................................................................. 24
Removing Aft Cover ................................................................................................................................................................... 25
Removing Yoke Leg Covers ....................................................................................................................................................... 26
Removing Upper Enclosure Covers ........................................................................................................................................... 27
Cleaning Intake Filters ................................................................................................................................................................ 28
Cleaning Lenses ......................................................................................................................................................................... 29
Cleaning Luminaire Exterior........................................................................................................................................................ 31
Cleaning Gobo, Color, and Effect Wheels.................................................................................................................................. 32
- BEST BOY 4000 1
- SPOT LUMINAIRE 1
- FOREWORD 3
- II BAD BOY 4
- Notes de sécurité 5
- Revision History 6
- TABLE OF CONTENTS 7
- VI BAD BOY 8
- INTRODUCTION 9
- Customer Service 10
- DESCRIPTION 11
- COMPONENTS 12
- Head and Enclosure Components 13
- Yoke Components 14
- Pan-Side Yoke Leg 15
- 8 BEST BOY 4000 16
- About Moiré Gobos 17
- 10 BEST BOY 4000 18
- TESTING & TROUBLESHOOTING 19
- About This Section 20
- Test Screen 20
- Test Sub-Menu Screens 21
- Mechanical Tests 22
- Group Tests 23
- TROUBLESHOOTING 24
- Mechanism Errors 25
- Other Errors 26
- Basic Troubleshooting 27
- 20 BEST BOY 4000 28
- MAINTENANCE 29
- EQUIPMENT HANDLING 30
- Wheel Stack 31
- Assembly 31
- Wheel Stack Road Case 31
- ROUTINE MAINTENANCE 32
- Removing Aft Cover 33
- Removing Yoke Leg Covers 34
- Cleaning Intake Filters 36
- Cleaning Lenses 37
- DO NOT use window cleaner! 38
- Cleaning Luminaire Exterior 39
- REMOVE AND REPLACE PROCEDURES 41
- Adjusting Lamp 43
- 40 BEST BOY 4000 48
- Designer Color Filter 48
- Wheel Hub 48
- Step 6. Replace Head Cover 49
- Replacing Front Glass 50
- Replacing Light Shield 51
- Replacing Head Fan 53
- Replacing Lamp Pinch Fan 55
- Replacing Rear Housing Fan 57
- Replacing Head Controller PCB 59
- "A" 60
- CRITICAL! 60
- Replacing Wheel Stack 61
- 54 BEST BOY 4000 62
- Captive Screw 62
- Lens Group 1 62
- Replacing Gag EOT Sensor 63
- Replacing Gag Wheel Motor 64
- Replacing Gag Index Motor 65
- Replacing a Zoom Sensor 66
- Replacing a Zoom Lens Motor 69
- Replacing Reflector 73
- Replacing UV/IR Filter 76
- Replacing AR Glass 78
- Replacing Ignitor 80
- TOP VIEW - CABLE LAYOUT 82
- Replacing Upper Enclosure Fan 83
- Replacing Ballast 85
- HOT RELAY DETAIL 86
- Replacing Ballast Fan 87
- Replacing Yoke Fan 88
- Replacing Pan/Tilt Driver PCB 90
- Replacing Tilt COT Sensor 92
- Pan/Tilt Driver PCB 95
- Replacing Pan Drive Mechanism 97
- 90 BEST BOY 4000 98
- Setting Pan/Tilt Belt Tension 100
- 24-9816-0765 Yoke Driver 101
- 94 BEST BOY 4000 102
- ILLUSTRATED PARTS BREAKDOWN 103
- OVERVIEW 104
- Torque Chart 105
- PARTS BREAKDOWN 106
- Best Boy Spares Kit 108
- 102 BEST BOY 4000 110
- 104 BEST BOY 4000 112
- 106 BEST BOY 4000 114
- TECHNICAL SPECIFICATIONS 115
- Best Boy 4000 Spot Luminaire 116
- 110 BEST BOY 4000 118
- Dallas Office 120
- Dallas, Texas 75247 120
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